MAC MIX ARABIA COMPANY LIMITED designs and manufactures industrial-grade polymer mixer plants that support bitumen modification asphalt enhancement and polymer blending operations across Saudi Arabia and the GCC.
These plants are engineered to improve road quality by enhancing flexibility stability and resistance against rutting and temperature variations.
Built with advanced heating control precise dosing systems and robust mixing chambers, our polymer mixer plants ensure consistent product quality with minimal operator intervention.
FEATURES
Features
- Uniform Polymer Dispersion Advanced high-shear mixing ensures complete and uniform polymer distribution within bitumen
- Temperature-Controlled Processing Automatic temperature regulation prevents overheating and polymer degradation during mixing
- Energy Efficient Operation Optimized burner and heating coil design minimizes fuel consumption and heat loss
- Customizable Capacity Options Modular plant configurations to suit small medium or large-scale asphalt production requirements
- Low Maintenance Design Easy access layout and wear-resistant components reduce downtime and simplify servicing
- Heavy-Duty Construction Industrial-grade structure built to withstand continuous operation in harsh environments
- Automated Control System PLC-based control with real-time temperature flow and mixing ratio monitoring ensures accuracy and repeatability
- Enhanced Road Performance Bitumen modified using this system delivers higher resistance to cracking deformation and weathering
PRODUCT Introducion
Truck Weighing Bridge
The polymer mixer plant is designed as a modular system for easy installation relocation and integration into existing asphalt or bitumen production lines.
Heating Unit
Thermal oil or electric heating system maintains stable temperature for the bitumen tank and mixing vessel
Mixing Vessel
Equipped with a vertical or horizontal agitator and high-shear mixer for complete polymer blending
Dosing System
Precision feeding pumps and flow meters regulate polymer additives filler and bitumen ratios
Control Unit
Centralized control panel with PLC HMI interface for process visualization data logging and alarm management
Safety System
Automatic overheat protection level sensors and emergency stop features ensure safe plant operation
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PRODUCT COMPONENTS
COMPONENTS
Mixing Chamber
High-shear and low-shear mixing modes for different polymer types
Agitator System
Heavy-duty motorized agitator with adjustable speed for uniform mixing
Burner Assembly
Touchscreen interfacaDiesel or gas-fired burners with efficient combustion and low emissions e for real-time monitoring. Data logging, weight ticket printing and multi-format output. Integration with ERP, PLC and plant management software.
Heat Transfer Oil System
Provides consistent heating for all zones of the plant
Bitumen and Polymer Feed Pumps
Corrosion-resistant positive displacement pumps for precise dosing
Temperature Sensors
Digital thermocouples and PID controllers for continuous feedback and accuracy
Control Panel
PLC HMI-based control with recipe management and real-time parameter monitoring
Safety Valves and Relief Lines
Lines Built-in protection against pressure or thermal overload
Insulated Pipelines
To minimize heat loss and ensure stable temperature during transfer
PRODUCT Specifications
Technical
Specifications
The MAC MIX Polymer Mixer Plant is designed for the efficient preparation of polymer-modified bitumen used in high-performance road construction. The system provides stable temperature control, uniform mixing and precise dosing of polymer additives to ensure consistent quality. Built with a robust heating system, advanced mixing chamber and accurate control unit, the plant delivers excellent blending efficiency and energy savings. It supports various polymer materials and bitumen grades, offering reliable performance, easy operation and long-term durability in continuous production environments.
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| Specification | 120-160 | 160-200 | 180-240 | 240-320 |
|---|---|---|---|---|
| Plant Capacity (t/h) | 120-160 | 160-200 | 180-240 | 240-320 |
| Filtering Area (m²) | 635 | 750 | 950 | 1200 |
| Processing Air Volume (m³/h) | 34560-69120 | 62000 | 53760-107520 | — |
| Collecting Efficiency | 99.8% | |||
| Exhaust Fan Power | 90 kW | 132 kW | 160 kW | 200 kW |
success cases
Projects
MAC MIX ARABIA polymer mixer plants are successfully operating across Saudi Arabia the UAE Qatar and Oman in major road infrastructure airport runway and highway resurfacing projects.
Our solutions help clients produce high-quality polymer modified bitumen (PMB) that meets international standards for durability and climate resilience.
Recent Project Highlights:
- Highway PMB production for the Riyadh Eastern Bypass
- Polymer blending plant integration with existing asphalt mixing systems
- Energy-efficient plant supply for a national road maintenance contractor
- On-site operator training and commissioning for municipal projects
Every project reflects our commitment to engineering excellence quality assurance and long-term performance.
faq
Frequently Asked Questions
It blends polymers with bitumen to enhance flexibility adhesion and resistance to deformation making the asphalt more durable and weather-resistant.
SBS EVA and PE-based polymers are commonly used depending on the performance target of the final bitumen product.
Yes our polymer mixer plants are modular and can be directly connected to asphalt mixing systems for continuous production.
Regular inspection of agitator blades pump seals and heating coils is recommended to maintain consistent performance and extend plant life.
 Pit-type, pitless, modular steel deck and concrete deck options.
CONTACT US
Get Free
Solution
For customized polymer mixer plant design and quotations contact our sales team:
📧 info@macmixarabia.com
📞 +966 555 277 458
Provide details on your bitumen type polymer additive and production capacity to receive a complete technical proposal and price estimate.
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