The MAC MIX Asphalt Batching Plant is an advanced solution designed to meet the modern standards of road construction and infrastructure development. Every component is engineered for accuracy, durability, and efficiency to deliver high-quality asphalt for projects of any scale. From aggregate feeding to hot mix discharge every process is optimized for reliability and consistent performance.
MAC MIX plants are built for contractors and developers who demand productivity and long-term value. The system combines intelligent automation with precise measurement to ensure uniformity and energy savings. Designed for continuous operation and minimal downtime the Asphalt Batching Plant provides a cost-effective approach to premium asphalt production.
PRODUCT ADVANTAGES
Advantages &
Features
Precision Aggregate Handling
Frequency-controlled feeding belts ensure accurate aggregate proportioning for consistent asphalt quality.
Advanced Dust & Emission Control
Dual-stage dust collection system keeps emissions below 30 mg/Nm³, meeting strict environmental standards in KSA.
Smart Temperature & Safety Management
Real-time temperature monitoring and burner protection enhance safety, plant reliability, and fuel efficiency.
Efficient & Flexible Fuel System
Supports diesel, heavy oil, or natural gas with an optimized drum and burner design that significantly reduces fuel consumption.
PRODUCT Introducion
Asphalt Plant
Introducing Germany Technology for the mixer, the mobile asphalt mixing plant is widely applied to the construction of airport runway, port, road and bridge and they are the ideal equipment for emergency building of specialized road.
This asphalt plant equipment , with modular construction and compact design, is easy to install, transport and dismantle. All the units are separated mutually while each unit can achieve seamless connection. Move fast, save cost.
- 01 Mobile Cold Aggregate Feeding System
- 02 Mobile Drying Drum with Burner
- 03 Mobile Mixing Tower
- 04 Mobile Dust Collector
- 05 Mobile Control Room
- 06 Diesel Storage Tank
- 07 Mobile Bitumen Storage Tank
- 08 Filler Silo
- 09 Recycled Filler Silo
Get Solutions For Your Project
ZOOMLINE offers economical, environmentally friendly, flexible and advanced solutions for customer’s project. Contact us now for more information about asphalt plant consultations.
Check our Solutions
COMPONENTS FEATURES
Components
Features
Mobile Cold Aggregate Feeding System
- The aggregate feeding hoppers and aggregate collecting belt are mounted on one mobile chassis.
- The belt feeder that adopts the frequency speed regulator has long speed range, so it runs smoothly and efficiently.
- Each discharging gate of hopper has an alarm for the warning of no aggregate in the bins.
- There is a vibrator on the wall of bin to avoid blockage.
- On the top of each hopper there is a screen to prevent the entry of bigger aggregate, ensuring the reliability of system.
Mobile Drum Dryer with Oil Burner
- The mobile drum dryer adopts 4 frictional wheels, which is dived by four synchronous motors. It runs smoothly with low noise.
- The temperature of the dried aggregate directly influences the temperature of the final product; Drying efficiency directly influences the consumption of the fuel, thereby the reasonable structure is very important. We fully absorbed the abroad advanced technology of mixing and got satisfying effect and realized the anticipated object.
- About the oil burner, we have international brand and domestic brand for you to choose.
Mobile Mixing Tower
- The mixing tower includes the vibration screen, hot aggregate storage bin and weighing hopper, asphalt mixer, bitumen weighing, filler weighing(option). All these parts are mounted on one trailer chassis. Easy for installation and transferring to other worksite after you finished project in one place.
- The reducer for the mixer can be domestic brand or imported Germany NORD Brand.
- The weighing sensors can be Mettler Toledo, USA brand or Chinese Taiwan brand: Airtac.
- .
Mobile Bag House Dust Collector
- This dust collecting system is equipped with primary gravity dust collector and secondary bag house dust collector. All the collected aggregate grain is conveyed to the hot aggregate elevator for recycling use.
- The secondary dust collecting system bag house dust collector. The bags adopt high temperature resistance material. It can work under rated high temperature，it has long life-span and good ventilation. The efficiency of dust collector can reach up to more than 99%，which fully meet environment protection standard.
- The collected filler can be recycling used. Of course, if you do not need, it can be discharged by screw conveyor.
Mobile Control System with Diesel Storage Tank
- The electric control system adopts advanced electric components (including products of Siemens, Schneider or Omron) which ensures the reliability of long performance.
- According to the order of start, the driving control wire sets the protecting lines, thus guarantees the reliability and safety of operation. The motor of the belt feeder in the batching process is controlled by frequency speed regulator, so the regulation precision is improved.
- The control room and the diesel tank are mounted in the same chassis to make the full use of the chassis layout.
Mobile Bitumen Storage and Supplying System
- (Option)
Mobile Filler Storage and Supplying System
- (Option)
PRODUCT PARAMETERS
Technical
Parameters
| Model | ZAP-M60T | ZAP-M80T | ZAP-M100T | ZAP-M120T | ZAP-M160T | ZAP-M200T |
|---|---|---|---|---|---|---|
| Capacity | 60T/H | 80T/H | 100T/H | 120T/H | 160T/H | 200T/H |
| Mobile Cold Aggregate Feeding System | ||||||
| Hopper Capacity | 4 x 4.5m³ | 4 x 6.5m³ | 4 x 6.5m³ | 4 x 8m³ | 5 x 8m³ | 5 x 8m³ |
| Mobile Drying System | ||||||
| Drying Drum Size | 1300x6000mm | 1500x6600mm | 1500x6600mm | 1800x8000mm | 1950x9000mm | 2200x9000mm |
| Drying Capacity | 60-80t/h | 80-100t/h | 100-120t/h | 120-140t/h | 160-180t/h | 200-220t/h |
| Burner | Oil, Natural gas, Oil&Gas Dual-use(optional) | |||||
| Mobile Mixing Tower | ||||||
| Screen | 4 layers | 4 layers | 4 layers | 4/5 layers | 4/5 layers | 5 layers |
| Aggregate Weighing | 3x800kg | 3x1000kg | 3x1500kg | 3x1500kg | 3x2000kg | 3x3000kg |
| Bitumen Weighing | 3x80kg | 3x100kg | 3x200kg | 3x200kg | 3x200kg | 3x500kg |
| Filler Weighing | 3x100kg | 3x100kg | 3x200kg | 3x200kg | 3x200kg | 3x500kg |
| Mixer Capacity | 800kg | 1000kg | 1300kg | 1500kg | 2000kg | 2500kg |
| Mixing Cycle | 45s | |||||
| Mobile Dust Collecting System | ||||||
| Bag House Filtering | 300m² | 380m² | 400m² | 500m² | 550m² | 650m² |
| Exhaust Fan Power | 37kW | 45kW | 55kW | 2*45kW | 2*55kW | 2*75kW |
| Asphalt Temperature | 140-180℃ | |||||
| Mobile Filler Silo | ||||||
| Filler Silo | 30m³ (Volume optional) | |||||
| Recycling Filler Silo | 30m³ (Volume optional) | |||||
| Mobile Control Room | ||||||
| Control Room | 4.5m | 6m | ||||
| Air Compressor | ||||||
| Mobile Bitumen Tank | ||||||
| Volume | 30m³, 40m³, 60m³, 80m³ (optional) | |||||
| Heating Way | Electrical heating, thermal conduction oil heating, direct heating | |||||
| Mobile Fuel Tank | ||||||
| Volume | 30m³, 40m³, 60m³, 80m³ (optional) | |||||
| Heating Way | Electrical heating, thermal conduction oil heating, direct heating | |||||
| Mobile Finished Asphalt Silo | ||||||
| Volume | 30-200m³, side mounted(optional) | |||||
success cases
Asphalt Plant
Projects
faq
Frequently Asked Questions
Asphalt mixing plant prices vary by model, configuration, and capacity. Contact our sales team for the accurate quote. We accept T/T (Telegraphic Transfer), L/C(Letter of credit), BG (bank guarantee), D/P(Documents against Payment), D/A((Documents against Acceptance), Western Union and other. T/T transfers via installments: 30% advance upon contract signing, 70% before shipment. Terms are negotiable. For more details, share your specific needs.
The installation time for the equipment is influenced by factors such as the scale of the mixing plant, the conditions of the installation site, and the experience of the installation team. Generally speaking, the installation and commissioning period for a small mobile asphalt mixing plant is approximately 7-10 days; for a medium-sized fixed mixing plant, it takes 15-20 days; and for a large, complex mixing plant system, the installation and commissioning period may extend up to 30-45 days. We will develop a detailed installation plan based on actual conditions and assign a professional team to ensure installation progress and quality.
The number of operate an asphalt mixing plant vary by plant type and automation level: Small to medium scale asphalt plants (20-150 t/h): 3-6 persons per shift. Large scale asphalt plants (200+ t/h): 6-8 persons per shift. (1 Senior Supervisor, 1 Control Room Operators, 3-4 Field Operators, 1 Support Staff)
The warranty period for our company's asphalt mixing plant is 15 months from the date of equipment acceptance. During the warranty period, we provide free replacement of parts and repair services caused by equipment quality issues (excluding damage caused by human error or force majeure). Outside the warranty period, we continue to offer lifetime technical support and discounted spare parts supply services.
In the requirements communication phase, customers can reach out via phone, website messages, or in-person visits. Sales consultants gather key details like project scale, timeline, and material needs. For instance, for urban main road asphalt paving projects, they confirm road specifications and design lifespan to match suitable mixing plant equipment. In the design phase, the technical team develops a customized asphalt mixing plant solution based on client requirements, covering model, configuration, layout, and workflow. They provide technical parameters and performance analysis to support feasibility assessment. For clients with limited space, a compact layout is designed to balance production efficiency and space use. After the solution is finalized, the quotation and clarification phase begins. A transparent quotation outlines costs for equipment, transportation, installation, and commissioning. Sales consultants promptly answer questions, negotiate configurations and payment terms, and ensure clients have full clarity.
In the requirements communication phase, customers can reach out via phone, website messages, or in-person visits. Sales consultants gather key details like project scale, timeline, and material needs. For instance, for urban main road asphalt paving projects, they confirm road specifications and design lifespan to match suitable mixing plant equipment. In the design phase, the technical team develops a customized asphalt mixing plant solution based on client requirements, covering model, configuration, layout, and workflow. They provide technical parameters and performance analysis to support feasibility assessment. For clients with limited space, a compact layout is designed to balance production efficiency and space use. After the solution is finalized, the quotation and clarification phase begins. A transparent quotation outlines costs for equipment, transportation, installation, and commissioning. Sales consultants promptly answer questions, negotiate configurations and payment terms, and ensure clients have full clarity.
We will send professional technical staff to client’s project working site to guide installing work, and commissioning the plant and training the operators of the buyer. And ZOOMLINE provide the technical support service within the whole service life of asphalt mixing plant. 7x24-hour after-sales service hotline is provided, allowing customers to report equipment faults at any time. Technical personnel respond within 1 hour and provide remote guidance or on-site repairs as needed: general faults are resolved within 24 hours, while complex faults are addressed with expedited solutions. All repairs use genuine original manufacturer parts to ensure quality and performance. Relying on a comprehensive supply system, we ensure adequate spare parts inventory, providing timely delivery regardless of whether the equipment is within or outside the warranty period. Common spare parts are shipped quickly, while special custom parts are produced on an urgent basis. For customers outside the warranty period, we offer preferential prices and flexible supply options to meet equipment maintenance and repair needs.
It is recommended to conduct a comprehensive overhaul every six months. During a comprehensive inspection, key components such as the mixing main unit, drying drum, vibrating screen, and hot material silo should undergo thorough inspection and maintenance. This includes checking the wear condition of the mixing blades and replacing severely worn blades; cleaning accumulated material and coke deposits inside the drying drum; and calibrating the accuracy of the weighing system. Additionally, the equipment should undergo a systematic maintenance and inspection annually to ensure long-term stable operation.
CONTACT US
Get Free
Solution
We Will contact You With in 24 Hours
Fill in your contact information
Within 24 hours
Engineers get in touch with you
Fill in your contact information
PRODUCTS
Related
Products
Asphalt Plant
Concrete Plant
Crusher Plant
Truck Weighing Scale
Bag House Filter
