MAC-MIX ARABIA COMPANY LIMITED designs manufacture and supplies robust crusher plants engineered for heavy-duty crushing in mining quarry and aggregate production industries across Saudi Arabia and the GCC.
Our crusher plants combine proven mechanical design advanced automation and durable wear components to deliver steady production high availability and low life cycle cost.
FEATURES
Features
Heavy Duty Construction
- Built with high tensile steel frames and reinforced supports for high axle loads and long service life
High Throughput Design
- Large feed openings and optimized chamber geometry ensure high reduction ratios and consistent output per hour
Modular Layout
- Skid-mounted modules allow fast installation relocation and phased capacity increases on site
Energy Efficient Drives
- Variable frequency drives and optimized gearboxes reduce power draw and improve torque control
Integrated Dust Management
- Designed for seamless integration with baghouse or pulse jet dust collectors to keep emissions low and plant clean
Automated Material Handling
- PLC logic controls conveyors feeders and screens for smooth material flow and reduced manual intervention
Operator Safety
- Anti-slip access platforms emergency stops and lock-out tag-out features protect staff during operation and maintenance
Integrated Dust Management
- Designed for seamless integration with baghouse or pulse jet dust collectors to keep emissions low and plant clean
PRODUCT Introducion
Crusher Plant
The plant structure is engineered for rigidity ease of access and simple transport. Typical layout elements include:
Feed System
High-capacity hopper with grizzly or breaker bar to remove tramp material and regulate feed rate
Primary Crushing Station
Jaw crusher module with heavy-duty toggle and hydraulic relief for overload protection
Secondary Crushing Station
Cone or impact crusher module designed to shape material and produce target gradations
Screening Station
Multi-deck vibrating screens with adjustable stroke and screen media options for fine-tuning product sizes
Conveying Network
Belt conveyors with variable speed drives and belt cleaners for continuous transfer and minimal spillage
Support Structure
Bolted steel skids and platforms that minimize civil works and speed installation
Control Cabin
Climate-controlled cabin with PLC HMI SCADA and remote access for diagnostics and reporting
Each structural element is designed for low vibration and maximum alignment stability to protect bearings gearboxes and electrical systems.
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PRODUCT COMPONENTS
COMPONENTS
Jaw Plates Concave Liners Mantles
Available in multiple alloys to suit material abrasiveness and impact conditions
Feeders
Grizzly apron vibratory and belt feeders to regulate flow and protect downstream equipment
Screens
Wedge wire punch plate polyurethane and high-frequency screen options for custom separation needs
Conveyors
Fabricated idler frames heavy-duty pulleys and auto-tension systems for continuous operation
Drive Systems
High-efficiency motors gearboxes and VFDs with soft start and overload protections
Hydraulics
Remote-controlled hydraulic toggles and release systems for fast unblocking and safe maintenance
Bearings
Spherical roller and tapered roller bearings with upgraded sealing and lubrication systems for long life
Dust and Water Management
Baghouse collectors misting and water spray systems to suppress dust and improve air quality
Spare Parts Kit
Critical spare parts kits including liners bearings belts and hydraulic seals that minimize downtime
PRODUCT PARAMETERS
Technical
Parameters
The MAC MIX Crusher Plant is engineered for high-efficiency aggregate production with strong performance and reliable operation across various material types. Each plant is designed to deliver precise particle sizing, reduced downtime and consistent output quality. The system features durable jaw and cone crushers, efficient vibrating feeders, robust conveyors and advanced screening units for smooth material flow. With optimized power consumption and a compact structural layout, the plant ensures stable operation, easy maintenance and long service life in demanding quarry and construction environments.
| Specification | 120-160 | 160-200 | 180-240 | 240-320 |
|---|---|---|---|---|
| Plant Capacity (t/h) | 120-160 | 160-200 | 180-240 | 240-320 |
| Filtering Area (m²) | 635 | 750 | 950 | 1200 |
| Processing Air Volume (m³/h) | 34560-69120 | 62000 | 53760-107520 | — |
| Collecting Efficiency | 99.8% | |||
| Exhaust Fan Power | 90 kW | 132 kW | 160 kW | 200 kW |
success cases
Projects
Our crusher plants have been successfully installed in large infrastructure projects mining operations and commercial quarries across Saudi Arabia.
From design and fabrication to commissioning we ensure every project meets exact client requirements and exceeds performance expectations.Our Project Capabilities Include:
- Site survey and feasibility studies
- Detailed engineering and process design
- Full turnkey supply and installation
- Performance testing and operator training
- Long-term maintenance and spare parts support
These projects demonstrate our commitment to precision quality and on-time delivery ensuring high productivity and long equipment life for our clients.
faq
Frequently Asked Questions
We analyze material hardness abrasiveness and moisture content then recommend jaw cone or impact crushers and screen media to achieve the required gradation and capacity.
Daily inspection of liners belts and lubrication points weekly checks of gearbox oil levels and monthly vibration analysis and bearing temperature logs help prevent failures.
Yes modular skid-mounted designs and bolt-together frames allow fast disassembly transport and reassembly for temporary or remote projects.
We integrate baghouse dust collectors water sprays and acoustic enclosures to reduce emissions noise and water runoff and comply with local environmental standards.
For tailored proposals technical drawings or site visit arrangements contact our sales engineers:
📧 info@macmixarabia.com
📞 +966 555 277 458
Include expected capacity feed material and desired product specification and we will provide a detailed proposal and budgetary estimate.
CONTACT US
Get Free
Solution
For pricing, availability and technical details, contact us at:
📧 info@macmixarabia.com | 📞 +966 555 277 458
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