The MACMIX Reverse Air Rotary Baghouse Dust Collector is engineered for efficient dust control in asphalt and crusher plants, providing a clean and eco-friendly working environment. Designed for continuous-duty operation, it delivers reliable performance, low maintenance requirements, and excellent air filtration efficiency.
This system effectively captures airborne dust and fine particles from exhaust gases, ensuring compliance with environmental standards and optimizing plant efficiency.
FEATURES
Features
Reverse Air Rotary Baghouse
The Reverse Air Rotary Baghouse is designed for continuous operation without shutdown during cleaning.
- Filters are cleaned one section at a time, ensuring uninterrupted airflow.
- Compact modular design allows easy installation, expansion, and maintenance.
- Bag-style filters efficiently capture fine and coarse dust particles.
- Ideal for both low and high dust volume applications.
Dust Collection & Return System
A high-efficiency Riello diesel burner provides uniform and stable heating.
45° downward combustion chamber design prevents direct flame contact with the sealant.
Transfer oil heating system ensures indirect, even heat distribution.
Prevents sealant degradation or burning, ensuring consistent quality during application.
Reliable & Simple Design
- Designed for long-term, stable operation with minimal maintenance.
- Sturdy structure ensures dependable performance under heavy dust loads.
- Optimized for ease of access and fast servicing, reducing downtime.
Modular Design
- The modular design allows customization to meet different capacity and space requirements.
- Suitable for primary and secondary dust removal systems across asphalt mixing and stone crushing plants.
- Compact footprint enables integration into new or existing plant setups.
Customized Nomex (Aramid) Filter Bags
MAC-MIX Custom-Manufactured Filter Bags for Asphalt & Crusher Plants
Customized Fit:
Each filter bag is tailored to match the exact dimensions and specifications of the user’s dust collection system.
High-Temperature Resistance:
Made from Nomex (Aramid) material, these filter bags withstand temperatures up to 200–240°C, ideal for hot gas filtration in asphalt and crushing applications.
Durable Construction:
Reinforced with strong mechanical properties, they resist abrasion and wear from heavy dust loads, ensuring long service life.
Efficient Filtration:
High filtration efficiency captures both fine and coarse dust particles to meet strict environmental emission standards.
Chemical Resistance:
Nomex material resists acidic and alkaline gases, making it perfect for harsh industrial environments.
Long Service Life:
Extended operational lifespan reduces replacement frequency and maintenance costs.
Application Versatility:
Compatible with both asphalt mixing and stone crushing plants, ensuring flexible application across various industrial setups.
PRODUCT Introducion
MACMIX Reverse Air Rotary Baghouse Dust Collector
The MACMIX Reverse Air Rotary Baghouse Dust Collector is designed for robust, continuous industrial operation with a modular and flexible structure:
Modular Multi-Chamber Design
Multiple filter compartments allow one section to be cleaned while others continue collecting dust, ensuring uninterrupted airflow.
Reinforced Frame & Housing
Heavy-duty steel frame supports high dust loads and ensures stability in harsh plant environments.
Reverse Air Rotary Cleaning System:
Integrated rotary cleaning mechanism rotates compressed air or heated air through each section sequentially, removing dust from the filters efficiently.
Compact Footprint
Optimized design fits within existing plant layouts, allowing retrofitting in asphalt, crusher, or aggregate plants.
Access & Maintenance Friendly
Multiple doors and service points provide easy access for inspection, maintenance, or filter replacement.
Scalable Layout
Additional modules can be added to increase capacity for larger plants or high-dust operations without major redesign.
Environmental Compliance
Structure supports high-efficiency air filtration to meet strict environmental regulations while reducing workplace dust exposure.
BENEFITS
- 99.8% dust collection efficiency, ensuring compliance with global emission standards.
- Continuous-duty design — no production downtime during filter cleaning.
- Modular structure for easy installation and scalability.
- Low maintenance operation with durable components.
- Energy-efficient filtration reduces operating costs.
- Eco-friendly system with dust return capability to the mix.
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PRODUCT COMPONENTS
COMPONENTS
Reverse Air Rotary Baghouse Chamber
Houses multiple filter bags for continuous operation. Designed to handle both fine and coarse dust particles.
Dust Collection Hopper & Return System
Customized to fit the system perfectly. High-temperature resistance up to 240°C. Abrasion-resistant and chemically resistant for long service life.aCaptures collected dust at the bottom of the chamber. Optional return to production process, reducing material wastage.
Nomex (Aramid) Filter Bags
Customized to fit the system perfectly. High-temperature resistance up to 240°C. Abrasion-resistant and chemically resistant for long service life.
Exhaust Fan System
Powers airflow through the baghouse. Adjustable fan capacities to suit plant throughput and dust load.
Control & Monitoring System
Monitors airflow, pressure drop, and filter cleaning cycles. Ensures safe and efficient operation.
Access Doors & Service Panels
Allow easy inspection, filter replacement, and maintenance. Minimize downtime and labor requirements.
Structural Support & Housing
Reinforced steel for heavy dust loads. Compact, modular housing allows integration into new or existing plants.
Optional Accessories
Additional filter modules for higher capacity. Silencers for noise reduction. Heat-resistant insulation for extreme environments.
PRODUCT PARAMETERS
Technical
Parameters
The MAC MIX Asphalt Plant Baghouse is designed to deliver superior dust collection performance with maximum efficiency and minimal emissions. Each model offers advanced filtering technology that ensures clean air output and stable operation across various asphalt plant capacities. The parameters below outline key technical details including filtering area, processing air volume, collecting efficiency and exhaust fan power. With a consistent 99.8% dust collection rate, this system provides reliable environmental protection, efficient filtration and long service life for high-capacity asphalt production setups.
| Specification | 120-160 | 160-200 | 180-240 | 240-320 |
|---|---|---|---|---|
| Plant Capacity (t/h) | 120-160 | 160-200 | 180-240 | 240-320 |
| Filtering Area (m²) | 635 | 750 | 950 | 1200 |
| Processing Air Volume (m³/h) | 34560-69120 | 62000 | 53760-107520 | — |
| Collecting Efficiency | 99.8% | |||
| Exhaust Fan Power | 90 kW | 132 kW | 160 kW | 200 kW |
success cases
Projects
The MACMIX Dust Collector is used in a variety of industrial projects where dust control is critical:
- Asphalt Mixing Plants: Collects exhaust dust during hot mix production, maintaining air quality and compliance with environmental standards.
- Stone Crushing Plants: Captures fine dust generated during crushing and screening processes, ensuring worker safety and minimizing material loss.
- Aggregate Processing Plants: Controls dust during material handling, storage, and transfer operations.
- Cement & Concrete Plants: Prevents airborne cement and fine aggregate dust from polluting the plant area.
- Industrial Ventilation Systems: Improves air quality in confined industrial spaces with high particulate loads.
- Large Infrastructure Projects: Used on-site to minimize dust pollution during material processing or temporary asphalt/concrete mixing operations.
- Environmental Compliance Projects: Helps industries meet strict air quality and emission regulations by capturing 99.8% of dust particles.
faq
Frequently Asked Questions
A Reverse Air Rotary Baghouse is an industrial dust collection system that removes airborne dust by filtering exhaust gases through high-temperature filter bags. The rotary cleaning mechanism uses reverse air to clean filters without stopping plant operations, ensuring continuous-duty performance.
The oil-jacketed heating system provides safe, indirect heating using heat-transfer oiaYes. The system is specifically engineered as a Dust Collector for Asphalt Plants, capable of handling high-temperature exhaust gases, heavy dust loads, and continuous operation. It delivers 99.8% collection efficiency, meeting global emission standards.l, preventing the sealant from burning or degrading. This ensures consistent melting quality, longer sealant lifespan, and smoother application—especially during long work cycles.
Absolutely. The MACMIX Baghouse Dust Collector efficiently captures fine dust from crusher plants, aggregate plants, and cement operations, thanks to its strong airflow system and abrasion-resistant filter bags.
The system uses Nomex (Aramid) filter bags that withstand 200–240°C, making them ideal for hot gas filtration in asphalt mixing plants and crushing operations.
CONTACT US
Get Free
Solution
For pricing, system customization, or filter bag replacements, please contact:
📩 info@macmixarabia.com | 📞 +966 555 277 458
Our engineering experts provide custom system design, Nomex filter bag supply, and 24-hour technical support across the region.
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