The MXR Series Hot Recycling Plant is designed to recycle reclaimed asphalt pavement (RAP) and produce high-quality asphalt mixtures efficiently and sustainably. Engineered for energy savings and environmental compliance, this plant combines advanced heating technology, precise mixing control, and a robust structure to meet modern road construction standards. Ideal for highway repair, resurfacing, and large-scale asphalt production, it offers superior performance and long service life.
FEATURES
Features
Advanced Heating and Recycling System
The plant efficiently processes reclaimed asphalt through a controlled heating system that preserves the original asphalt quality.
A multi-stage drying drum ensures uniform heat distribution and prevents material aging.
The burner delivers consistent heating performance with adjustable output ensuring optimal energy use and reduced emissions.
Compatible with light oil, heavy oil, and natural gas fuel options for flexible operation in all environments.
Intelligent Mixing System
The high-capacity mixing tower ensures homogeneous blending of recycled and virgin materials.
High-precision weighing and mixing controls guarantee accurate proportions and consistent asphalt quality.
Anti-sticking design inside the mixer prevents material buildup reducing cleaning frequency and extending service life.
Multiple mixing modes allow for various asphalt grades to meet diverse road specifications.
Efficient Dust Removal System
Equipped with pulse bag filters for efficient dust collection ensuring an eco-friendly worksite.
The dust removal unit maintains clean air circulation and complies with strict environmental standards.
Reclaimed fine dust can be reintroduced into the mixing process maximizing material utilization and reducing waste.
Robust Structure and Durability
The frame and chassis are constructed with heavy-duty steel for long-term reliability and vibration resistance.
All major components are precision-assembled and treated with anti-corrosive coatings.
Modular structure enables fast assembly, disassembly, and easy relocation.
Control and Automation System
An intelligent PLC-based system provides full automation, semi-automation, and manual control modes.
Real-time monitoring of temperature, material flow, and process parameters ensures production consistency.
Data logging and alarm functions provide operational safety and production tracking.
User-friendly interface allows operators to adjust recipes and monitor the entire process from one screen.
Energy-Efficient Operation
The plant’s optimized heating design reduces fuel consumption and enhances heat recovery.
High-efficiency burners and insulated drums minimize energy loss and operational costs.
Automated control ensures stable performance even during continuous operation.
After-Sales Support and Training
We provide professional installation, commissioning, and operator training to ensure maximum plant performance.
Comprehensive after-sales service includes spare parts supply, remote support, and routine maintenance.
For technical assistance contact our support team at info@macmixarabia.com
PRODUCT Introducion
MXR Series Hot Recycling Plant
It features a heavy-duty, precision-engineered structure designed for thermal efficiency and long-term reliability. The frame and chassis are constructed with heavy-duty steel to resist vibration, while modular components enable fast assembly and relocation. Every element, from the precision-machined drum to the insulated panels, is built to optimize heat transfer and withstand harsh operating environments.
01 Modular Design
For fast assembly and relocation.
02 Heavy-Duty Steel Frame
With anti-vibration reinforcement
Precision-Machined Drum
For optimal heat transfer.
04 Insulated Panels
For thermal efficiency and operator safety.
05 Corrosion-Protected Components
For extended life in harsh environments.
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PRODUCT COMPONENTS
COMPONENTS
Cold Aggregate Hopper
High-capacity bins with grid and feeder system for consistent material supply
Drying Drum
Drying Drum Multi-zone drum ensures uniform heating and energy efficiency
Burner System
Burner System Light oil, heavy oil, and natural gas compatible with high thermal output
Mixing Tower
Precision-controlled system for homogenous mixing and superior asphalt quality
Dust Collector
Pulse bag filter for clean air and eco-friendly operation
Elevator
Heavy-duty bucket elevator ensures smooth and continuous material lifting
Control Cabin
PLC-based intelligent control system with visual interface
Storage Silos
Large-capacity silos ensure smooth discharge and efficient loading
PRODUCT PARAMETERS
Technical
Parameters
The MAC MIX Concrete Batching Plant range offers models from MXC60 to MXC360 designed to meet a wide variety of project needs and production capacities. Each model delivers consistent mixing quality with precision weighing and energy-efficient operation. The parameters below outline key specifications such as capacity, mixer power, discharge height and metering accuracy for aggregates, cement, filler, water and additives. Every plant is engineered for reliability, fast installation and smooth operation across different construction environments
| Model | Capacity (t/h) | Hopper Quantity | Elevator Capacity | Drying Drum Size | Loading Silos Volume | Burner Output | Fuel Type | Original Spec. | Mixing Tower Power |
|---|---|---|---|---|---|---|---|---|---|
| MXR1000 | 80 | 2×10m³ | 80 t/h | 1.8m × 9m | 6m³ | 6MW | Light Oil, Heavy Oil, Natural Gas | 2000 | 100kW |
| MXR1500 | 120 | 2×10m³ | 120 t/h | 2m × 10m | 8m³ | 10MW | Light Oil, Heavy Oil, Natural Gas | 3000 | 160kW |
| MXR2000 | 160 | 2×10m³ | 160 t/h | 2.6m × 11m | 10m³ | 14MW | Light Oil, Heavy Oil, Natural Gas | 4000 | 190kW |
| MXR2500 | 200 | 2×10m³ | 200 t/h | 2.6m × 12m | 10m³ | 20MW | Light Oil, Heavy Oil, Natural Gas | 5000 | 245kW |
success cases
Concrete Batching Plants
Projects
- Highway resurfacing and maintenance projects
- Urban road rehabilitation and reconstruction
- Airport runway asphalt recycling
- Municipal and expressway expansion projects
faq
Frequently Asked Questions
It recycles reclaimed asphalt pavement (RAP) by reheating and mixing it with new materials to produce high-quality asphalt for reuse.
Our burners support light oil, heavy oil, and natural gas depending on customer preference and site availability.
Advanced heat recovery and insulation reduce energy consumption and operational costs by up to 20%.
Yes. The intelligent control system allows recipe customization for multiple mix specifications.
Yes. We offer installation, training, spare parts, and remote technical assistance worldwide.
CONTACT US
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Solution
Please contact info@macmixarabia.com or submit your inquiry through our online form.
Our expert engineers will respond within 24 hours with a tailored solution for your asphalt recycling needs.
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